Hi Keith,
Don't know if you've already removed the alternator, but I have had to do it several times over the past few months. The first two times were a horror (4 hours out and 4 hrs back in each time
), but the last time the trick was learned (45 mins out
). The following is the sequence, some of the technical names escape me;
1. Loosen the centre bolt of the drivers front wheel (and the wheel nuts),
2. Jack the car from standard postion and remove centre bolt and wheel,
3. Loosen and take off alternator belt,
4. Drain Gearbox oil & disconnect the drive shaft and remove to safety,
5. Prop the standard jack position and place the jack on something solid under the engine,
6. Take off top drivers side engine mount,
7. Jack engine (should fall forward slightly - check aircon pipes, radiator and wires),
8. Disconnect wires and take off alternator bolts (careful, if it falls, could loose a finger or two),
9. Jacking the engine up and down slightly should provide some play to get the alternator out,
10.
Putting it back in is pretty much the same in reverse.
Do you have a problem with the alternator? What wrong? I am having terrible trouble with it mine, the volt meter in the car goes nuts, over-charging etc. Got the alternator reconditioned, but the guy who did it thought it was in good nick, put it in the car and drove it for about a month and one day the volt meter when nuts again. It's happened three times now but I'm holding out for a solution as the alternator new from the dealer is c.€1k. Reconditioning is only €80.00 and I think €80 more for a new regulator. They don't think the regulator is the problem though.
Alternator only seemed to give trouble when I hit a bad bump in the road, which suggests it could be a wiring problem with wires sending the wrong signals to the alternator or shorting somewhere. Does anyone know if the alternator is similar to any other toyota, nissan??. The FTO alternator is 2 pin and I know the Galant's after 97 are four pin but generally the same.
Got a good price (I think) on tappets and a pulley from a place in Engineering Co. in Cork, €580+VAT. Will post the details later.